Understanding The Hydraulic Shaft Price In India
A hydraulic shaft is a mechanical device used in a wide range of industrial machinery that uses hydraulic systems. If you are planning to invest in such equipment, understanding the hydraulic shaft price is essential for budgeting.
A hydraulic shaft setup generally consists of a cylindrical barrel with a piston attached to a piston rod, exerting force in a linear motion. It helps transmit mechanical power and is often used to press, move, or lift heavy loads. Thus, their high-pressure resilience and robust construction enable their use in construction, manufacturing, and marine industries.
Hydraulic shafts, made to withstand high pressure, are typically made from corrosion-resistant materials, such as stainless steel. They also undergo precision machining processes for accurate alignment and dimensions.
Moreover, the surface of the hydraulic shafts is polished to a smooth finish to minimize friction and improve the system’s overall efficiency. Therefore, hydraulic shafts can be expensive with their fine build and longevity.
As such, hydraulic shafts in India can cost anywhere between Rs. 1,500/—and Rs 2,00,000/-, depending on the material, function, and customization. Various other factors also affect the hydraulic shaft price, which will be discussed further.
Average Hydraulic Shaft Cost
The hydraulic shaft cost can vary with various factors, such as the type of shaft, material used, size, and manufacturing process involved. The following table highlights the average cost of hydraulic shafts based on the material and dimensions:
| Material | Diameter (mm) | Length (m) | Cost (per piece) (INR) |
|---|---|---|---|
| Standard steel | 40-150 | 3 | 7500 |
| Standard Steel | 101-150 | 3 | 10,000 |
| Alloy Steel | 20-50 | 5 | 10,000 |
| Alloy Steel | 101-150 | 2 | 15,000 |
| Stainless Steel | 20-50 | 1 | 5,000 |
| Stainless Steel | 101-150 | 3 | 20,000 |
| Custom Coated | 151-200 | 3 | 50,000 – 1,00,000 |
To get a more accurate estimate, it is best to contact the manufacturer or a supplier for a price list.
Factors Affecting Hydraulic Shaft Price
Different variables affect the hydraulic shaft prices, including:
Material And Quality
Hydraulic shafts are made to withstand high-pressure environments and are therefore made of robust, high-quality materials, which significantly impact the cost of the shaft. It is vital to select corrosion-resistant materials.
Common materials include standard steel, alloy steel, stainless steel, and titanium alloys. While regular steel shafts are more affordable, alloy steels offer better strength and are more expensive due to the use of materials like chromium and vanadium.
Stainless steel shafts offer high corrosion resistance and are generally more expensive due to the material’s properties. In addition to the type of material, the quality of the material used also affects the cost of the hydraulic shaft.
Dimensions
Hydraulic shafts come in a range of lengths and diameters, depending on the cylinder they are to be used in. Depending on this, their costs will vary, with smaller, average-sized shafts being cheaper than larger, heavy-duty shafts.
Manufacturing Process Used
Hydraulic shafts involve multiple processes in their manufacturing, such as machining, forging, and heat treatment, depending on the industry they are to be used.
While forged shafts are stronger, CNC machining offers high precision. On the other hand, heat treatment of shafts helps improve their strength and resistance. Each of these processes adds to the cost of the hydraulic shaft.
Surface Finish
The type of surface finish given to the hydraulic shafts can also increase their price. You may require a smooth, highly polished shaft, which will add steps to the manufacturing process, thus raising the cost.
In addition, hydraulic shafts are often coated for additional resistance and functionality. You can choose between chrome plating that reduces friction or nitride coating that adds a hardened surface, both of which significantly add to the total cost.
Supplier And Location
The cost of the hydraulic shaft will also be affected by the supplier you choose. Depending on their manufacturing process and business methods, they may have varying rates of the shafts.
In addition, the distance between their location and yours will determine the transportation cost. The location of the hydraulic shaft manufacturer also affects material procurement costs, labour charges, taxes, and other overheads.
Customization
If you require customized sizes or the designs of hydraulic shafts, you will need to pay higher charges. Customizations can also include special coatings, varying shapes, and complex features such as threads.
The cost of customized hydraulic shafts is significantly higher due to the additional engineering, design, and production procedures involved.
Labour Cost
Since hydraulic shafts are made with high precision, they require the expertise of well-trained labour. Therefore, the accurate fabrication of hydraulic shafts raises the labour cost, adding to the overall price of the shaft. This cost may vary with the location and level of experience in the area.
Volume And Demand
The cost of the hydraulic shaft will also vary with the current production volume of the shaft. Commonly used shafts are often produced in bulk quantities, thus lowering their cost. However, specialized shafts are expensive due to precision manufacturing.
In addition, the market demand for a particular hydraulic shaft will also affect the prices.
Quality Standards
It is vital for hydraulic shafts to meet certain quality standards, ensuring their safe use in high-pressure systems. To achieve this, there are various testing procedures and quality control checks in place, which can add to the cost of the shaft.
However, achieving international standards ensures high quality and dependability, justifying the higher prices.
With these factors, the cost of hydraulic shafts varies greatly. You can find the best fit for your use depending on the function, finish, resistance, and price range you require.
Overview Of Hydraulic Shaft Costs In India
Hydraulic shafts play a vital role in various industries, helping lift and move heavy loads. However, for their proper functioning, hydraulic shafts require precision manufacturing and high-quality materials that are resistant to corrosion and wear, thus raising the cost.
There are various precision components manufacturers in India from where you can source your hydraulic shafts. Bhansali Techno Components offers the best range of hydraulic shafts at market-competitive prices and also provides customization options.
